Total Productive Maintenance (TPM) is the lean tool concerned with maximizing the efficiency of Production Machinery. TPM utilizes a team approach to remove the losses from machine areas by the introduction of autonomous maintenance programs.
1. Engineers or Supervisor at Production, Maintenance, Engineering and Quality sections
2. Section Heads and Department Managers
- To get workplace in order ahead of TPM introduction
- To determine the Overall Equipment Effectiveness (OEE) of machinery
- To understand how to improve the efficiency of machinery
- To predict where failures are likely to occur
- Be able to design and implement a TPM program
- To get the buy-in of team
Course Contents
1. TPM Learning Objectives
2. Getting your workplace in order -5S
3. Understanding the basic concepts of TPM - The 8 Key Strategies
4. What is Overall Equipment Effectiveness (OEE) and how to measure it
5. Understanding the 6 Big Losses and how to address their root causes
6. Autonomous Maintenance
7. Planned Maintenance
Ø Time Based Maintenance
Ø Condition Based Maintenance
8. TPM Training
9. Early Machine Management
10. Quality Initiatives
11. Continuous Improvement
12. Office TPM
13. Safety & TPM
14. How to implement TPM
15. Key Success Factors
16. Obstacles to Success
